OPTICAL METROLOGY / INDUSTRIAL INTEGRATION [email protected]

LASER SENSORS BY TYPE

Industrial laser sensors.
Plan the sensor and its accessories.

Laser displacement, profile and distance measurement serve different jobs. Select a family, then define surface, accuracy and integration requirements.

Match point, profile or long-range geometry.

MeasurementFamilyPrimary selection decisionExplore
CMOS laser displacement sensorsLDS-TRI25–1,000 mm distance requests
PCB warpage · robot positioning · packaging height
Review LDS-TRI ↗
Sub-micron high-speed laser displacement gaugesLDS-PRO10±2 to 150±40 mm requests
Electrode coating · wafer runout · spindle vibration
Review LDS-PRO ↗
2D laser profile sensors & line scannersLDS-2DZ: 10–600 mm · X: 15–500 mm requests
Gap & flushness · weld cross-section · tire profile
Review LDS-2D ↗
Long-range industrial laser distance sensorsLDS-LNG0.05–50 m natural target · up to 150 m reflector requests
Stacker cranes · overhead cranes · industrial distance
Review LDS-LNG ↗

FOUR OPTION TYPES / CONFIGURATION REVIEW

Plan protection, cabling, optical variant and data processing.

Choose the function your installation needs, then confirm the exact hardware and document scope. These are enquiry options, not released accessory part numbers. Reference USD budgets are per option unit and do not establish availability, fit or an order total.

Conceptual measurement chain from sensor head through acquisition and processing to PLC
Owned concept diagram. Identify each optical, electrical and data-processing boundary; this is not an accessory assembly drawing or wiring pinout.
Black open-channel protective housing with a pneumatic fitting and a slotted mounting foot
Representative purge-housing format; confirm optical clearance and thermal scope.

Air-purge dust shield / water-cooling protective housing

Separate lens cleanliness from sensor cooling.

Request a protective housing when dust, spray or radiant heat could disrupt the optical path. An air purge and a cooling circuit perform different jobs; neither establishes a higher sensor temperature rating by itself.

Bring these installation details
Head dimensions, emitting and receiving ray clearance, target stand-off, sensor ambient and radiant heat, dust/splash exposure, available clean air and coolant conditions.
Request the actual evidence
Housing/optical-clearance drawing, air and water connections, installation/maintenance instructions and environmental limits. Any added optical window needs a measurement review with the assembled sensor.
Confirm the supply boundary
Confirm which purge and cooling functions are included, housing quantity and fittings. One housing must not obstruct the outgoing beam or receiving cone; water leakage and condensation need installation review.

Planning reference: +USD 85 per requested option unit. Confirm quantities, scope and final quotation.

Request housing review ↗
Group of M12 male, female and mated inline connectors with silver knurled locking collars
Representative M12 connector formats; confirm coding and pin assignment.

5m high-flex shielded M12 robot cable

Specify the connector and motion before cable length.

The 5m shielded M12 cable is an enquiry option. Matching connector size and pin count does not establish a matching pin assignment, signal path or drag-chain rating.

Bring these installation details
Full sensor/output variant, connector coding and gender, pin assignment, cable length, moving/fixed installation, bend radius, travel/speed, shielding/grounding and oil/coolant exposure.
Request the actual evidence
Both-end wiring drawing, cable construction, permitted fixed/dynamic bend conditions and flex-test scope. Review network impedance/transport requirements separately from analog or serial wiring.
Confirm the supply boundary
Agree each cable and connector quantity. A point-sensor cable is not automatically a profile-data cable, IO-Link lead or a fieldbus connection; no universal M12 replacement is implied.

Planning reference: +USD 48 per requested option unit. Confirm quantities, scope and final quotation.

Request cable review ↗
Diffuse and specular return paths for an optical-variant review; housing color does not establish wavelength
Optical arrangement concept; confirm the emitter wavelength and surface response.

405nm violet-blue optical variant review

Review 405nm as an optical configuration.

A violet-blue optical variant can be considered for selected hot or difficult surfaces. The emitter, receiver geometry, filters and target response need a complete configuration review.

Bring these installation details
Actual surface/layer, temperature and background light, spot size, working distance, slope, exposure, usable rate and required measurement result.
Request the actual evidence
Exact optical variant identification, spot/clearance information, representative target-trial conditions and matching laser-safety documentation.
Confirm the supply boundary
This is not a field emitter swap or a promise that transparent, black or mirror targets will measure correctly. Long-range phase-shift requests do not inherit this option; confocal and micrometer work needs its own scope.

Planning reference: +USD 140 per requested option unit. Confirm quantities, scope and final quotation.

Request blue-optics review ↗
Black finned multi-head controller with an orange terminal bank and four round front connectors
Representative acquisition controller; functions and channel scope require confirmation.

Dual-channel display & tolerance comparator

Distinguish a comparator from paired acquisition.

A dual-channel display can present readings and tolerance results, but its channel count alone does not establish simultaneous sampling or a high-speed thickness calculation.

Bring these installation details
Input types/scaling, update and filter behavior, trigger/timestamp pairing, invalid/stale value handling, comparison outputs, PLC path and required cycle time.
Request the actual evidence
Controller input/output and wiring specification, timing/data-flow description and agreed acceptance method. For thickness, review matched heads and frame geometry as part of the system.
Confirm the supply boundary
Agree controller/module quantity independently of head and station counts. A display budget does not include a qualified synchronizer, network gateway, frame or calibrated thickness system.

Planning reference: +USD 185 per requested option unit. Confirm quantities, scope and final quotation.

Request display review ↗

Use the measurement family to set the review boundary.

  • LDS-TRI / LDS-PRO: review the ordered optical/output variant, working distance and each installation item; a family name does not confirm accessory fit.
  • LDS-2D: preserve the complete emitting line/receiving field and profile-data path; a point-sensor cover or lead is not automatically suitable.
  • LDS-LNG: review thermal protection, alignment, target return and cable/protocol separately. The 405nm point-sensor optical option is excluded.
  • Confocal / optical micrometer / unresolved method: define a separate system scope before using ordinary laser accessory budgets.
Plan opposed-head stations and supply responsibilities ↗Review configuration-specific document requests ↗

Resolve scope before ordering installation options.

Does selecting an accessory confirm it fits my sensor?

No. It adds a review request. The written configuration must identify the sensor and optical/output variant, accessory drawing, interface, quantities and operating conditions before suitability can be confirmed.

Does one protection budget include air purge and water cooling?

Do not assume both are included. Specify the required functions, connections, utilities and quantity. The reference amount is a planning allowance for an option unit; the delivered scope and price require a written quotation.

Why was a requested option not selected in the enquiry?

The enquiry excludes blue optics for long-range requests and ordinary laser options for separate advanced-method reviews. It names excluded requests visibly; review the measurement method or describe a separate requirement in the project notes.

Can I use the display budget as a complete thickness controller price?

No. Paired acquisition, timing, invalid data, frame reference and system acceptance need a separate scope. Use the opposed-head system planner for stations and supply responsibilities; it does not infer a qualified controller or final price.

Engineering background: optoNCDT 2300 manual: protective housing and cable installation; Blue Laser optical arrangements; thicknessSENSOR system architecture. These describe manufacturer-specific designs; their ratings do not establish LDS accessory performance.

Compare the complete installation cost.

Compare two USD acquisition scopes, identify missing costs and take the worksheet to the engineering enquiry.

Open the price and scope worksheet ↗

Complete the sensing chain.

Review matched heads, dual-channel synchronization, C-frame brackets, air-purge housings, cooling, cables and displays with your sensor selection.

Ask for a complete configuration ↗